LODHA Automatic Vial Liquid Filling & Rubber Stoppering Machine

 Vial Liquid Filling & Rubber Stoppering Machine is suitable for Round Vials with maximum speed of 180 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System.

Special Features:

Total Controls on your figure tips. Servo based filling volume adjustment. Easy to adjust filling volume from PLC screen. Easy to maintain and changing spare part, changing format form for different vial sizes. Suitable for the filling Volume of 2ml to 100ml. Volume adjustment by pic controls. Provision of Manually fine volume adjustment Higher accuracy with higher speed due to servo control continuous motion. Provision of half and full stoppering. Inbuilt Scrambler & Unscr ally or fully stopper filled vials. Vial filling machine shall be equipped with eject collect tray for un stopper Vials. Provision for inert gas purging – pre and post the filling. Rejected without stopper vial shall be store in a safe condition, Vial filling machine shall perform the following functions. Vial half stoppering. Nitrogen purging (pre and post fill). Fallen vial eject, no stopper ejects. Ambler with rejected vial collect facility. Rigid vibration free construction for trouble free performance Pick and place type stoppering machine Vial filling machine shall be equipped with pumps with an accuracy of 0.5 on the fill volume. Suitable for Plain as well as Slotted Stoppers, with the help of change parts High Precision manufactured Syringes (2 Nos.) Servo Motor driven Syringes

Optional Accessories

Acrylic Cabinet Vacuum pump for Rubber Stoppering Unit Extra Servo System for Syringe

Process Operation:

The incoming dry Vial (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving Delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.

 

Technical Specification:

Model No.:         LI-LVF 6 Production Output Max. 180 Per Min No. of Filling Head Six Vial Diameter 15mm to 50mm* Vial Height 75mm Maximum* Rubber Stopper Diameter 13mm and 20mm Dry or Wet Grey Butyl Filling Range 1ml to 30ml with help of Change Parts / Syringes Accuracy +/- 1% Depending on Liquid with Single Dose Electrical 220 VAC Single Phase Power Supply (50 Hz) Power 3.0 H.P. Syringe Fill Range 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 30ml Conveyor Height 800-850 mm Overall Dimensions 2240 mm (L) x 1100 mm (W) x 1500 mm (H)

* Specification can be changed as per customers’ requirements