Specifications:
Indicative thermal dissipation, doors closed: side 1 – 0.9 kW, side 2 – 0.9 kA,
Maximum operating pressure: 3 bar g
Approximate weight of empty autoclave 5000 kg
Power supply 400 V 50 Hz, 19 kW
Pressure (bar g) Flow rate size
P1 water recovery from chiller 1,5 120 l/min 34.8×1.65
P1 water from chiller for exchanger 2 120 l/min 34.8×1.65
G water for empty pump 2 20 l/min 15.75×1.65
E1 industrial steam for gap 3 250 kg/h 22.1×1,65
E1 saturated steam ( 95-97%) 3,5 800 kg/h 47.5×1,65
D1 oiled compressed area for tools 5,5 100 NL/min 9.4×1.65
D oiled compressed area for chamber3,5 300 NL/min 34.8×1.65
A general discharge 72.9×165
FIELDS OF APPLICATION
The FOA air-steam mixture sterilizer is suitable for:
– Sterilization of parenteral solutions, liquids in closed non-deformable containers (e.g., glass tubes) and liquids in closed deformable containers (e.g., plastic bags or bottles).
– Terminal sterilization of pre-filled syringes.
Sterilization of aqueous solutions in sealed containers (such as LVPs, vials, PFS, blister packs, etc.) turns out to be critical for a very specific reason: the pressure inside the primary container is higher than the saturated vapor pressure outside and at the same temperature. This could affect the product and/or the container itself, with the risk of deformation.
Hence our unique approach to back pressure sterilization:
– Flexibility: control of critical process parameters to ensure maximum flexibility of the sterilization cycle and avoid unwanted container deformation/damage by applying the most appropriate heat treatment to the product.
– Total control: total temperature and pressure (steam + air) control. A flow diverter and one or more fans ensure uniform diffusion of the mixture.
– Process optimization: The load comes out dry and ready to use.
– Integration & validation: pre-validated and standardized Thema process controller for all our machines.
– Internal chamber surface is mechanically polished with a roughness of less than Ra <0.4 μm.
– 2 doors, automatic sliding, to best optimize the available space.
– 5 RTD PT100 probes for temperature control in the chamber and in the product (3 flexible + 2 fixed).
-Automatic air filter sterilization complete with fixed thermo-probe in the filter bell to monitor the temperature inside the filter.
– 2 passages for validation sensors.
– Door sealing ensured by Fedegari’s unique and patented profile gasket.
– Exclusively patented gaskets from Fedegari that guarantee 100% door sealing. These gaskets are FDA compliant and additionally USP Class VI compliant.
– All stainless steel 316L- 1.4435 and 316L – 1.4404 plumbing system with exclusive quick connections and silicone gaskets.
– Equipped with one or more fans in relation to the chamber size, with patented magnetic drive ventilation system, without through-shaft in the chamber: ensures better sealing in the chamber, reduces maintenance frequency and does not require lubrication.
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